What are the difference between ordinary non-inverter AC welding machine and our inverter controlled ones?
Ordinary mains frequency welding control system (ordinary non-inverter AC welding machine):
- Input power: single phase, 380 V/50-60 HZ
- Control technology: 20ms per cycle (10ms is also available)
- Output control: the phase shift trigger, chopping wave 50-60HZ
- Core device: bidirectional thyristor
Advantages:
- Simple system
- Simple structure
- Easy assembly
Disadvantages:
- It affects the electricity grid largely and decrease the single phase voltage sharply. It would affect the running of CNC machines under this grid.
- The welding transformer has a low efficiency with load rate 50% and lose a lot of power, because its power output is triggered by the phase shift and controlled by chopping wave
- When the welding transformer works, the input current reaches 200-400 A or more and impact the grid largely.
Medium frequency inverter control system (Inverter controlled welding machines):
- Input power: 3 phases AC 380v/50-60 HZ
- Control technology: 1ms/cycle, AC-DC-PWMAC
- Output control: PWM pulse 500 V, 0-400 HZ
- Core device: IGBT
Advantages:
- The single phase voltage wouldn’t decrease sharply because the three phase is symmetrical
- It increases the efficiency of welding transformer largely with load rate 97%.
- With the same power, if controlled by inverter, the single phase current input can reduce by around 50%.
- It controls the welding precisely with the key imported key device.
- It is easy to operate by touch screen
- It makes sure the system run steadily by self-checking.